Your Mechanical Design Partner
Designing Real-World Solutions
C2S takes your idea and turns it into a manufacturable solution,
designed to function exactly as you envisioned.
Expertise Across Every Stage
of Product Development
From early concepts to production-ready assemblies, C2S provides full mechanical design and prototyping support. We act as an extension of your engineering team…helping you bridge the gap between concept and production with practical,
manufacturable design solutions.
Product Development Consulting
Bring us in early to refine concepts and requirements.
Mechanical Design
Detailed 3D modeling, assemblies, and drawings built for production.
Design for Manufacturability
Design that anticipates production constraints and efficiency.
Rapid Prototyping & Fabrication
Functional prototypes that validate form, fit, and function.
Reverse Engineering
Recreate or improve existing parts and assemblies with exact digital models.
Production Tooling & Fixtures
Custom jigs, fixtures, and tooling that streamline manufacturing.
Validation Engineering
Evaluate designs for durability, reliability, user performance, and cost of manufacturing.
C2S Unique Capabilities
What Do We Design?
After nearly 30 years in the business, we’ve seen just about everything — and designed most of it, too. From complex mechanical assemblies to custom retail fixtures, if it’s built to move, hold, fit, or function, we’ve probably had our hands on it.
Our team has designed for just about every material and manufacturing method imaginable, After three decades, the takeaway is simple: If it needs to be designed, built, or improved, chances are we’ve already done it…and we know how to make it work better.
Mechanical Systems & Components
- Precision mechanical assemblies
- Weldments, sheet metal, castings, and die-cast components
- Custom-machined parts, aluminum and plastic extrusions
- Hydraulics, Solenoids, Gears, Mechanisms
Products
& Structures
- Injection-molded parts and consumer products
- Kiosks, store fixtures, Retail Environments, Interactives and architectural millwork
- Systems with electrical integration and moving assemblies
- Complex Sheetmetal assemblies and weldments, data center racking, structural steel
Prototyping & Production Tooling
- Jigs, fixtures, and tooling for production, testing, weld fixtures, robotic tools
- 3D-printed components for form, fit, and function validation. High strength/temp printing for tooling or fixturing
Engineering Optimization
- Value engineering and cost reduction
- Reverse engineering and redesign for improved manufacturability
- Redesign for domestic or overseas production
- Redesign for alternate manufacturing method
After three decades, the takeaway is simple:
If it needs to be designed, built, or improved, chances are we’ve already done it…and we know how to make it work better.
A Simple Process,
Engineered for Success:
Connect With Us
We’ll review your goals, challenges, and requirements to understand exactly what success looks like.
Design With Confidence
Collaborate on drawings, CAD models, and physical prototypes…all with clear communication, timelines, and deliverables.
Launch With Precision
Refine, finalize, and scale your project — ensuring everything performs the way it should, the first time.
Flexible Engagement
Designed for Your Workflow
Every team operates differently. That’s why we offer two engagement models designed to fit your needs…not force you into ours. Whether it’s a single project or a long-term partnership, we adapt to your workflow — giving you the flexibility, transparency, and results you need to keep projects moving.
Option 1
Project-Based Engagements
Best for specific design, prototype, or production challenges. We define the scope, agree on clear deliverables, and move fast to get you from idea to outcome with predictable pricing and dependable timelines.
- One-off product development consulting, designs, or redesigns
- Rapid prototyping to validate form, fit, and function
- Short-term overflow or bandwidth support during peak workloads
- Engineering assistance for urgent production issues or design fixes
- Specialized mechanical design – For things outside your comfort zone
Option 2
Dedicated Design Partnerships
Ideal for teams that need consistent design and prototyping bandwidth without adding headcount. Youʼll have guaranteed design hours, priority scheduling, and a dedicated team that knows your systems and products inside and out.
- Companies with continuous mechanical design and prototype needs
- Engineering teams managing multiple concurrent product lines
- Long-term development programs requiring sustained design support
- Engineering assistance for urgent production issues or design fixes
- Specialized mechanical design – For things outside your comfort zone
Ready to Bring Your Next Idea to Life?
Simply fill out the form below (or email me), and I’ll contact you to discuss your project and answer any questions you have.
— Robert Kearns III, President C2S